Portfolio
From Dallas to Dubai and Oklahoma to Mexico, Air Hygiene has performed stack testing and other emissions testing services all over the globe. We are truly humbled, having been given the opportunity to work with some of the most trusted and productive companies in the world. Building stronger bonds with customers and partners every year, Air Hygiene is honored to serve you.
Lafarge Alpena Cement Plant (2017 - 2019)
Air Hygiene contracts with Lafarge North America to demonstrate emissions compliance with Federal and State requirements. Located in Alpena, Michigan, the Alpena Cement Plant consists of 5 rotary kilns with a 2.4 million metric ton annual capacity! Air Hygiene provides emission testing services for NOx, CO, SO₂, THC, flow, moisture, PM, Hg, metals, HCl, dioxins and furans, CO₂, OHAPS, and O₂. We also provide certification testing for all CERMS and CEMS operating onsite. Simultaneous testing often occurs on kilns, raw mills, wet gas scrubbers, raw mills, and clinker cooler stack to complete large testing scopes in as few days as possible allowing the operators to quickly return the plant to normal production schedules!
Panda Hummel Station (2018)
In 2018, Air Hygiene was awarded, by Siemens Energy, Inc., the responsibility of initial air permit compliance, contractual guarantee, and CEMS certification for Hummel Energy LLC’s Panda Hummel Station. Located in Shamokin Dam, Pennsylvania, the Hummel Station is a 1,124-megawatt combined-cycle generating facility consisting of three Siemens SCC6-5000F Combustion Turbines. Air Hygiene provided emission testing services for NOx, CO, SO₂, THC, flow, moisture, PM, H₂SO₄, NH3, HCHO, CO₂, and O₂ with the units operating at Base Load with and without Duct Burners. RATA’s were also performed on the CEMS during Compliance / Guarantee testing for NOx, CO, NH3, and O2. Not only did Air Hygiene perform this testing in accordance with all EPA, PADEP, and contractual requirements all testing was conducted simultaneously on all 3 Units with a 15 person crew and 3 Mobile Labs!
Greensville Generation Facility (2018)
Friday, before Thanksgiving week, 2018, Air Hygiene was given a call by Fluor to request emergency support for compliance testing at the Greensville County Power Station for Dominion near Greensville, VA. There were 3 key challenges. Short notice due to a vendor change needed, request to test three (3) units simultaneously, along with testing on a holiday week. Air Hygiene team responded immediately to provide emergency support. Within 4 hours, Air Hygiene confirmed a team and equipment was assigned and in preparation for the emergency job! Fluor team along with owners and support vendors were amazed at timing and support provided on short notice in such an important situation for them. Team arrived, completed full scope of testing on schedule and successful commissioning of the plant on schedule. Meanwhile, our support team working for turbine vendor Mitsubishi, also was on-site providing support for manufacturer as well. Utilizing five mobile test laboratories located across the plant testing for each gas turbine exhaust (monitoring: NOx, CO, THC/VOC, and O2), stack exhaust (monitoring: NOx, CO, THC/VOC, SO2, NH3, H2SO4, PM10, Opacity, CO2, and O2) simultaneously, along with turbine exhaust testing pre-HRSG, and a mobile FTIR truck for measuring HAPS with FTIR for on-site data was provided. The Greensville testing is just one example of Air Hygiene providing rush, emergency, holiday testing for multiple units. No matter how diverse or complicated the situation, Air Hygiene has the tools to provide the right solution.
Wildcat Point Generation Facility (2018)
In 2017, Air Hygiene was awarded, by White Oak Power Constructors, the responsibility of initial compliance and contractual guarantee testing for Old Dominion Electrical Cooperative’s Wildcat Point Generation Facility. In addition to this testing, Air Hygiene performed initial Gas Turbine tuning for Mitsubishi Hitachi Power Systems. Wildcat Point Generation Facility, located in Rising Sun, Maryland, is a 1,000 megawatt combined cycle power plant with two combustion units and an auxiliary boiler. Utilizing five mobile test laboratories located across each gas turbine exhaust (monitoring: NOx, CO, THC/VOC, and O2), stack exhaust (monitoring: NOx, CO, THC/VOC, SO2, NH3, H2SO4, PM10, Opacity, CO2, and O2) simultaneously. The Wildcat Point testing proves Air Hygiene is a company that can perform any method in any condition. No matter how diverse or complicated the situation, Air Hygiene has the tools to provide the right solution.
Brunswick County Power Station (2016)
In 2016, Air Hygiene was awarded, by Fluor Enterprises, Inc., the responsibility of initial compliance and contractual guarantee testing for Dominion Energy’s Brunswick County Power Station. In addition to this testing, Air Hygiene performed initial Gas Turbine tuning for Mitsubishi Hitachi Power Systems. Awarded 2016 Overall Project of the Year and Best Natural Gas-Fired Power Plant by Power Engineering Magazine, Brunswick County Power Station, located near Freeman, Virginia, is a 1,358 megawatt combined cycle power plant with three combustion units and an auxiliary boiler. Utilizing seven mobile test laboratories located across each gas turbine exhaust (monitoring: NOx, CO, THC/VOC, and O2), stack exhaust (monitoring: NOx, CO, THC/VOC, NH3, H2SO4, PM10, Opacity, CO2, and O2) simultaneously. The Brunswick County testing proves Air Hygiene is a company that can perform any method in any condition. No matter how diverse or complicated the situation, Air Hygiene has the tools to provide the right solution.
Warren County Power Station (2014)
In 2014, Air Hygiene was awarded, by Burns and McDonnell, the responsibility of initial compliance and contractual guarantee testing for Dominion Energy’s Warren County Power Station. In addition to this testing, Air Hygiene performed initial Gas Turbine tuning for Mitsubishi Hitachi Power Systems. Awarded 2015 Overall Project of the Year and Best Natural Gas-Fired Power Plant by Power Engineering Magazine, Warren County Power Station, located in Front Royal, Virginia, is a 1,370 megawatt combined cycle power plant with three combustion units and an auxiliary boiler. Utilizing seven mobile test laboratories located across each gas turbine exhaust (monitored: NOx, CO, THC/VOC, and O2), stack exhaust (monitored: NOx, CO, THC/VOC, NH3, H2SO4, PM10, Opacity, CO2, and O2) simultaneously. The Warren County testing proves Air Hygiene is a company that can perform any method in any condition. No matter how diverse or complicated the situation, Air Hygiene has the tools to provide the right solution.
Prairie State Energy Campus (2011-2012)
Air Hygiene provided the Bechtel Corporation with emissions testing services at the Prairie State Energy Campus located in Lively Grove, Illinois where Bechtel built the 1600-megawatt facility, which is the largest greenfield coal-fired power plant in the United States. Air Hygiene completed the Air Pollution Control (APC) performance guarantee and Initial Permit Compliance testing on Units 1 and 2, providing results to determine state and federal permit compliance as well as contractual guarantee demonstrations. A test team of 19 Air Hygiene employees provided results for NOx, CO, SO2, VOC, PM, PM10, H2SO4, dioxins and furans, HF, HCl, NH3, metals, Hg, opacity and exhaust flow. Many of these parameters required testing at 7 locations simultaneously. In addition to the Unit 1 and 2 emissions testing, Air Hygiene completed stack testing for particulates and opacity on 10 fuel and other bulk material handling, processing, and storage units. This is the 5th start-up project where Air Hygiene has provided stack testing services for the Bechtel Corporation. We love repeat customers!
Elm Road Generating Station (2009-2010)
Air Hygiene was contracted by Hitachi to perform emissions testing for WE Energies’ coal and gas fired electrical power station, Elm Road. Located on Lake Michigan in Oak Creek, Wisconsin, Elm Road has been listed as the third largest generating station in Wisconsin; carrying a net capacity of 1,135 MW. The emissions testing was performed at several different locations, with hundreds of sampling points, including: the SCR inlet/outlet, air heater outlet, coal feeder, economizer outlet, boiler SFC, and bag filter hopper. Air Hygiene analyzed a range of pollutants that also included: NOx, O2, CO, CO2, VOC, particulate fly ash, SO2, SO3, NH3, bottom ash, raw coal, unburned carbon, and particulate matters. The entire scope of testing was performed effectively and efficiently, as Elm Road held state and federal compliance, upon the completion of the plant. Air Hygiene is privileged to have tested on such a grand scale, and in such a timely manner for Hitachi. Our experience and service is truly, Second to None (2-2-0).
XTO Energy-Barnett Shale (2009-Present)
Air Hygiene is proud of its relationship with XTO Energy, Inc. XTO growing services since 2009 to include stack testing on over 250 engines annually. XTO is a Fortune 500 energy producing company with significant assets in the Barnett Shale located in and around Fort Worth, Texas. In 2009, Air Hygiene partnered with XTO to conduct emissions testing to assure compliance with the Texas Commission on Environmental Quality (TCEQ), Texas Administrative Code, Title 30, Part 1, Chapter 117.8 (TAC 117.8) and the United States Environmental Protection Agency (EPA) Code of Federal Regulations, Title 40, Part 60 (40 CFR 60), Subpart JJJJ requirements. Along with the engines in the Barnett Shale, Air Hygiene also conducts testing for XTO in Louisiana and East Texas.
Boardwalk Pipeline Partners – Various Compressor Stations (1998-Present)
Air Hygiene has been conducting stack testing at facilities in the Boardwalk Pipeline Partners network and working with their environmental managers since 1998. Air Hygiene currently provides services to the Boardwalk Pipeline Partners including Gulf Crossing Pipeline Company, LLC, Gulf South Pipeline Company, LLC, and Texas Gas Transmission, LLC, in Alabama, Arkansas, Indiana, Kentucky, Louisiana, Mississippi, and Texas. Air Hygiene tests hundreds of Boardwalk Pipeline units subject to state regulation and 40 CFR 60 Subpart JJJJ, KKKK, and ZZZZ. Yes, we love repeat customers!
